PreMon

The PreMon is the budget-friendly solution for a high-volume monitoring of the most important preform quality characteristics. Continuous partial inspection of your preform flow provides you with significant production feedback immediately after injection molding.

Powerful. Compact.
Preform Monitoring.

While the preforms are being conveyed to the packaging unit, the PreMon continuously inspects a significant part of the preform flow and thus recognizes undesirable trends at an early stage. Due to its minimal footprint, the system can easily be integrated between the injection molding machine and the packaging unit. Active conveying at production speed ensures a smooth production process. With the option PreMon PLUS, you can even add an active bad part ejector. This allows you to reduce the error rate when filling your octabins for the first time.

The system combines a revolutionary massive parallel orientation technology with a preform monitoring concept. It provides a quality overview of your preforms at all times. Immediate production feedback in the form of statistical analyses and alarms help you to further expand your production know-how and get a full production overview. Additionally, the forecast of production trends help you to take corrective actions before problems occur.

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Preform monitoring system with Command Station

At a glance

Key features that make the PreMon stand out

Immediate feedback

Production quality information directly after injection

High-volume monitoring

Quality control of significant preform quality characteristics

Budget-friendly

Pareto-Concept: high-impact monitoring at less than 20% expense

Ejection of bad parts

Improvement of overall quality in your octabins prior to the actual sorting process

Full statistical overview

Extensive statistics, diagrams and reports on good and bad parts

Space-saving design

Easy integration into your production line, even when space is limited

Key Components of the PreMon

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Preform monitoring

The monitoring unit of the PreMon stands out by its space-saving design. With a minimal footprint, it perfectly fits between the injection molding machine and packaging unit.

Bad part ejector

In combination with the monitoring unit an optional active bad part ejector is available. It helps you by fine-tuning the quality of your good octabins and comprehensively pre-sorting the remaining storage units.

Command station

The command station consists of the electrical cabinet as well as a monitor. The monitor displays the IntraVision software with all relevant information about the performance of your production.

Do you want to learn more about the PreMon?

Reach out to us for detailed information.

Find out about the quality in your octabins!

The octabin statistics provide information on the inspection rate and the type and proportion of defective preforms per packaging unit. Based on this information, each producer can decide for himself and faster than before how to proceed with an octabin.

Watch the video explaining the octabin statistics and its advantages in detail.

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Easy and fast reference creation

The PreMon Wizard allows the creation of a new reference during running operation within one minute. The operator is guided through the setup process by simple steps, which are even performed automatically by the system in many cases. A new reference can be created while the production process continues and your products are being inspected.

Find out more about the PreMon Wizard in our blog.

New closed-loop application

Are you considering a particularly sustainable production process? If so, the HyPET 400 HPP6e injection molding machine of Husky Technologies in combination with our PreMon monitoring system is the right choice!

Closed loop: Color correction, automatic color adjustment, and significantly reduced rPET color variability.
Seamless integration: The interface between PreMon and Husky's machine enables direct feedback and adjustment of color values.
Eco-friendly innovation: Preform production with 100% rPET supports sustainability without compromising performance.
Unmatched speed: The application achieves a speed of up to 128,000 preforms per hour.

Closed loop? Get more insights

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Downloads

Broschüre Preforms

FAQs about the PreMon

The PreMon supports a production speed of up to 128,000 objects per hour.
The PreMon inspects your preforms for the most common preform quality characteristics. These include:

• Contaminations
• Color
• Length of the injection gate
• Short shots
• Defects at the sealing surface
The preforms can be transparent, translucent or opaque. Depending on the configuration of the belt spacing of the PreMon, the preforms should match the following dimensions: a diameter of 16 to 40 mm or 18 to 50 mm (on the body) and a height of 65 to 180 mm or 70 to 180 mm. If these dimensions do not fit your preforms, please contact us to find an individual solution for you.
INTRAVIS offers turnkey systems, worldwide support and training courses as well as comprehensive printed and digital information material for every single system. After the purchase of the system, INTRAVIS does not leave you alone with your new vision system. Moreover, service contracts offer worldwide support and service, even within 24 hours.

Contact us and find the best solution

Simply integrate the PreMon into your production line and expand your existing quality inspection concept. Do you have questions or do you need further information? We are looking forward to hearing from you.

Get in touch with us

PreMon

Powerful. Compact.
Preform Monitoring.