SpotWatcher Customized

The system is an all-rounder for the 100% inspection of blow-molded bottles and containers. It is customized to your production conditions and product range.

Complete inspection solution for bottles and containers

The SpotWatcher Customized is a proven system for the inspection of blow-molded plastic bottles and containers. More than 750 systems worldwide are offering their users the assurance that only flawless products are delivered to the customer. It is the all-rounder in our range of bottle and container inspection systems. The user benefits from versatile and individually adaptable inspection solutions for bottles and containers of all types and materials.

Given its individually adapted design, the SpotWatcher Customized can be easily integrated into your production facility. It offers a 100% inspection of extrusion- and stretch-blow-molded plastic containers and detects even the smallest and most unusual error types. It makes no difference whether the containers are made of PET, LDPE, HDPE, PE or PP, or whether they are transparent, semi-transparent or opaque. Up to 20 high-resolution cameras and more than 20 standard inspection options ensure that your customers receive nothing but perfect products – leading to full security for your production line.

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Comprehensive, customized vision system

At a glance

Key features that make the SpotWatcher Customized unique

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Individually adaptable

Customized solution for the 100% inspection

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Applicable for any bottles/containers

Flexible solution for any color, material or shape

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Turnkey system

Ready-to-use and easy-to-learn vision system

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Full production control

Through extensive statistics and diagrams

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Comprehensive reports

To be submitted to your customers

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Production optimization

Forecast of trends to prevent problems as early as possible

Typical inspection criteria of the SpotWatcher Customized

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1

Sealing surface

  • Material inclusions
  • Scratches, notches
  • Diameter
  • Ovality
2

Thread

  • Dimensions
  • Contamination
  • Flash
  • Short shots
  • Burn spots
3

Thin area

  • Thin areas in the bottle wall
  • Thin areas in the bottom of the bottle
4

Body

  • Contamination
  • Material faults
  • Burn spots
  • Holes
  • Color streaks
  • Deformation
  • Inspection of view stripes
5

Base

  • Contamination
  • Burn spots
  • Offcut
  • Holes
  • Off-center gates for PET
6

Contour

  • Flashes on the outer edge
  • Flashes in the handle area
  • Handle folds
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Do you want to learn more about the SpotWatcher Customized?

Reach out to us for detailed information.

Your benefits of data collection

Due to extensive data collection, you have the full production overview: with the IntraVision software, you get extensive statistical functions and trend calculations. All data collected in the software is presented in the form of statistics, diagrams and reports. Trends and possible countermeasures can be identified at an early stage.

It even becomes possible to optimize your production process by reporting inspection results back to the ERP or QM system – leading to less material and product waste.

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FAQs about the SpotWatcher Customized

  • Product materials can be PET, PE (HDPE, PDPE) or PP. There are no restrictions regarding the dimension or shape of your products. We adapt the size of the SpotWatcher Customized to your product size and shape.

  • Body:
    • Contamination
    • Material faults
    • Burn spots
    • Holes
    • Color streaks
    • Deformation
    • Inspection of view stripes


    Contour:
    • Flashes on the outer edge
    • Flashes in the handle area
    • Handle folds


    Base:
    • Contamination
    • Burn spots
    • Offcuts
    • Holes
    • Off-center gates for PET


    Sealing surface:
    • Material inclusions
    • Scratches, notches
    • Diameter
    • Ovality


    Threads:
    • Dimensions
    • Contamination
    • Flash
    • Short shots
    • Burn spots


    Thin areas:
    • Thin areas in the bottle wall
    • Thin areas in the bottom of the bottle

  • Yes! Speed requirements are no longer relevant since today’s technology is capable of handling any conveyor speed.

  • INTRAVIS offers turnkey systems, worldwide support and training courses as well as comprehensive printed and digital information material for every single system. After the purchase of the system, INTRAVIS does not leave you alone with your new vision system. Moreover, service contracts offer worldwide support and service, even within 24 hours.

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Contact us and find the best solution

Do you need a bottle or container inspection tailored to your speficic needs? Do you have questions or do you need further information? We are looking forward to hearing from you.